Industrial Equipment Upgrades & Retrofit Services

Service Overview

Upgrades & Retrofits I Optimize Performance & Extend Equipment Life

As industrial equipment ages, efficiency, compliance, and productivity can decline, leading to increased energy consumption, downtime, and operating costs. At Epcon, our Engineering and Service Team specializes in upgrades, retrofits, and system rebuilds, ensuring your equipment continues to operate at peak efficiency with minimal downtime and cost.

We offer on-site assessments, system modifications, and component upgrades for both Epcon systems and competitor equipment, helping businesses maximize operational efficiency, regulatory compliance, and return on investment (ROI).

Comprehensive System Upgrades & Retrofit Solutions

Our on-site rebuild and retrofitting capabilities allow for quick process modifications, reducing downtime and improving long-term performance. Our mobile testing professionals are available for on-site system assessments to identify the most effective solutions for your equipment.

Common Equipment Upgrades & Retrofits:

Burner Retrofits – Improve fuel efficiency, system reliability, and emissions compliance.
Ceramic Media & Insulation Replacement – Enhance heat retention and thermal efficiency for cost savings.
Re-Piping & Re-Wiring – Upgrade outdated piping, electrical wiring, and components for improved system reliability.
Logic & Control System Updates – Implement advanced automation, PLC programming, and control system enhancements for greater process precision.

Why Upgrade or Retrofit Your Equipment?

Over time, industrial equipment can experience performance degradation, resulting in:

Reduced Destruction Rate Efficiency (DRE) – Aging systems may struggle to meet required emissions and efficiency standards.
Increased Energy Consumption – Older equipment can lead to excessive fuel or electricity usage, increasing operating costs.
Compliance Challenges – Environmental and safety regulations evolve, and outdated systems may fall below compliance levels.
Lower Productivity & Throughput – Inefficient systems can limit production capacity and slow down operations.

Maximize ROI: Upgrading vs. Replacing Equipment

For many facilities, upgrading or retrofitting existing equipment is the most cost-effective and environmentally responsible alternative to purchasing a new system. However, it is essential to evaluate the long-term benefits, operating costs, and return on investment (ROI) before making a decision.

Our engineering team can provide a comprehensive cost-benefit analysis, helping you weigh the upfront investment vs. long-term savings and determine whether an upgrade, retrofit, or full replacement is the best option for your operation.

Why Choose Epcon for System Upgrades & Retrofits?

Industry-Leading Expertise – Over 45 years of experience designing, servicing, and upgrading industrial systems.
Comprehensive Service Capabilities – Ability to modify, rebuild, and enhance both Epcon and competitor systems.
Custom Engineering Solutions – Tailored recommendations based on your facility’s process requirements, efficiency goals, and budget.
Proven Performance & Reliability – Decades of experience helping customers improve energy efficiency, reduce downtime, and maintain compliance.

Request an On-Site Assessment

Extend the lifespan of your equipment while improving efficiency, compliance, and cost-effectiveness. Contact Epcon today to schedule an on-site evaluation and explore the best upgrade or retrofit solution for your operation.

Frequently Asked Questions

1. What can Epcon upgrade or retrofit?

Epcon retrofits Epcon-designed systems and competitor systems. Their products include:

Burner retrofits
Ceramic media and insulation replacement
Re-piping and re-wiring
Logic and control system updates

This enhances system performance, efficiency, and compliance.

2. Why upgrade your industrial equipment instead of replacing it?

Upgrading is typically less harmful and less expensive to the environment than replacing.

It helps:

Reduces energy consumption
Complies with new levels of compliance
Boosts productivity
Extends equipment lifespan

Epcon provides a cost-benefit analysis to help you make a choice.

3. Before suggesting a retrofit, does Epcon do an on-site inspection?

Definitely. The experts of Epcon will go to the on-site, check the system, ask your requirements and then recommend the best upgrade.

4. How can I determine whether my equipment requires a refit or an upgrade?

Your equipment might need to be upgraded if it shows symptoms like excessive energy use, poor efficiency, or noncompliance. Epcon helps identify these problems through on-site inspection and testing.

5. Can Epcon retrofit my current control system to automation?

Yes. Epcon provides logic and control system retrofits, including PLC programming and high-level automation, to enhance accuracy and efficiency.

6. Will a protracted production shutdown result from retrofitting?

No. Epcon excels in making process changes quickly and with little downtime. Quick improvements and a smooth transition are managed internally by their knowledgeable service staff.

7. How does Epcon differ from other companies that offer retrofit services?

Epcon provides the following services:

Service on Epcon and competitor equipment
Custom-engineered solutions
Proven outcomes in energy efficiency and compliance improvement
Over 45 years of experience with industrial systems

Their speciality is offering affordable, reliable enhancements that are customized for each client.

Tom Casillas

Sacramento Rendering

Scott Mouton

Pan-Glo, A Division of RT Bundy

Dennis McDermott

Goodman Manufacturing Co.

James Philips

Ohio Art

What We Can Do

Explore Services

Dedicated Project Managers & Service Teams

Epcon offers turn-key systems, with an experienced applications engineers working with you every step of the way, to ensure our installed system exceed your expectations. Wherever you are in the world, our on-call service team is available 24/7 to ensure your equipment always performs at 100% .

Schedule An Appointment

Download

Company Brochure PDF

OUR COMMITMENT

After 48+ Years in business, and 4000+ systems operating across industries worldwide, Epcon's reputation is built on our commitment to quality work and dedication to our customers. Our success is grounded in repeat business. When you choose Epcon, you choose a supplier you can trust.

Customized Solutions

We custom design and engineer every system based on your unique process needs and demands.

Turnkey Systems

From concept to completion, we can build every aspect of your entire system, fully tested, onsite and ready to use.

Quality Manufacturing

All our equipment is built in-house, with strict quality controls and under the Project Engineer's oversight.

Performance Guarantee

We stand behind our products and ensure when installed, all performance metrics exceed your expectations.

Our Experience

Explore Projects

OUR PROCESS

Getting Started with Epcon

You can contact us via phone, email, chat or by filling out a detailed quote online to begin the process. From there we will assign a sales and applications engineer to review your request and work with you to evaluate your process and operating demands, to develop the optimal custom technology solution.

Estimated Project Timelines

Everything we design and manufacture is custom, so delivery times will vary based on the scale and complexity of the systems required. During the initial evaluation, our sales & applications engineers will be able to estimate the project timeline from initial concept to start-up.

Installation & After Sales Support

Our Commissioning team will be onsite to not only oversee the installation and startup process, but also train your operators. We offer a range of after sales services, from preventative maintenance and spare parts programs, to global 24/7 in field service technical support to make sure your systems never experience costly downtime.