Manufacturing & Testing Services for Custom Industrial Systems

Service Overview

Precision Engineering & In-House Manufacturing

Epcon is one of the few industrial equipment suppliers with on-site manufacturing capabilities, allowing us to maintain full control over quality, efficiency, and production timelinles. With a 250,000-square-foot manufacturing facility equipped with state-of-the-art fabrication technology, we can handle projects of any scale and complexity.

By managing every stage of the process in-house, from engineering and fabrication to assembly and testing, we ensure the highest level of precision, reliability, and performance in every system we deliver.

Comprehensive Manufacturing Capabilities

Our extensive in-house manufacturing expertise allows us to design and fabricate a wide range of industrial systems, including:

As an innovative custom manufacturer, we provide end-to-end system integration to enhance operational efficiency, reduce energy costs, and ensure compliance with regulatory requirements.

Engineering-Driven Manufacturing & Testing

Before fabrication begins, our engineering team conducts a thorough pre-sale assessment to understand each client’s unique process requirements. This allows us to develop a comprehensive, optimized system that maximizes production output, enhances efficiency, and meets all industry standards.

Factory Acceptance Testing (FAT)

Quality assurance is at the core of our manufacturing process. Every system undergoes a rigorous Factory Acceptance Testing (FAT) process, where we:

  • Fully assemble and validate each system on-site.
  • Replicate process streams to simulate real-world operating conditions.
  • Verify temperature uniformity, system performance, and Destruction Rate Efficiency (DREs).
  • Ensure compliance with industry regulations and client specifications.

We invite every client to witness the Factory Acceptance Testing process firsthand to guarantee that the system meets all performance and quality expectations before shipment.

Why Choose Epcon for Manufacturing & Testing?

  • Complete In-House Capabilities – Full-scale manufacturing facility ensuring precision and efficiency.
  • Industry-Leading Expertise – Decades of experience in custom industrial system design and fabrication.
  • Stringent Quality Control – 100% in-house manufacturing for total oversight and reliability.
  • Comprehensive System Testing – Thorough Factory Acceptance Testing (FAT) to guarantee peak performance.
  • Custom Engineering Solutions – Fully integrated systems designed to optimize operational efficiency and cost savings.

Request a Consultation

Epcon is committed to delivering high-performance industrial systems with precision engineering and rigorous quality control. Contact us today to discuss your manufacturing and testing needs and receive a customized solution for your facility.

Frequently Asked Questions

1. What kinds of systems does Epcon produce internally?

A wide range of industrial systems, including Process Heating Systems, Air Pollution Control Solutions, Heat Recovery Systems, Industrial Finishing & Coating Systems, and Fully Integrated Custom Solutions, are designed and manufactured entirely in-house by Epcon.

2. In contrast to other vendors of industrial systems, why should I pick Epcon?

Epcon distinguishes itself by: Decades of industry knowledge; Custom, fully integrated engineering solutions; Strict Factory Acceptance Testing (FAT) for the highest quality; A 250,000 square foot on-site manufacturing facility; 100% in-house production and testing.

Their refined designs reduce downtime and boost productivity and safety.

3. How does Epcon carry out Factory Acceptance Testing (FAT) and what is it?

The last quality check before shipping is called FAT. It covers the following at Epcon: Complete on-site system assembly, real-world process streams were simulated, temperature stability, performance, and efficiency were tested, and all customer and regulatory requirements were verified.

4. Can Epcon create customized systems for specific industrial needs?

Yes. Epcon creates fully integrated custom systems as per specific client process requirements. They start with a comprehensive pre-sale survey and create systems to maximize output and efficiency as well as meeting industry standards.

5. How does Epcon assure quality and reliability of products?

Epcon assures quality by: Fully in-house production; Pre-sale engineering analyses; Precise manufacturing processes; Cautious FAT before shipping. This involves no third-party handling and total control of the final product.

6. Does Epcon offer post-manufacturing and delivery support?

Yes, Epcon offers ongoing support, especially at the testing and validation level. They also validate systems to meet all client specifications before shipping and provide technical support as needed during integration.

7. How can I contact Epcon for a consultation or a customised solution?

In order to schedule a free consultation, simply contact Epcon website: epconlp.com. Their engineering experts will assess your requirements and suggest a customised solution to meet your business objectives.


Qualifications

Certified Manufacturing Quality

UL Certification Logo

UL CERTIFIED

All of our Electric Panels and Control Systems are UL Certified, and designed and installed by our in house Electrical Department.

ASME Logo Design

ASME CODE SHOP

Our Manufacturing Facility is a recognized ASME Code Facility, adhering to the most stringent mechanical engineering quality standards.

What We Can Do

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Dedicated Project Managers & Service Teams

Epcon offers turn-key systems, with an experienced applications engineers working with you every step of the way, to ensure our installed system exceed your expectations. Wherever you are in the world, our on-call service team is available 24/7 to ensure your equipment always performs at 100% .

OUR PROCESS

You can contact us via phone, email, chat or by filling out a detailed quote online to begin the process. From there we will assign a sales and applications engineer to review your request and work with you to evaluate your process and operating demands, to develop the optimal custom technology solution.
Everything we design and manufacture is custom, so delivery times will vary based on the scale and complexity of the systems required. During the initial evaluation, our sales & applications engineers will be able to estimate the project timeline from initial concept to start-up.
Our Commissioning team will be onsite to not only oversee the installation and startup process, but also train your operators. We offer a range of after sales services, from preventative maintenance and spare parts programs, to global 24/7 in field service technical support to make sure your systems never experience costly downtime.
Our Experience

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OUR COMMITMENT

After 48+ Years in business, and 4000+ systems operating across industries worldwide, Epcon's reputation is built on our commitment to quality work and dedication to our customers. Our success is grounded in repeat business. When you choose Epcon, you choose a supplier you can trust.

Customized Solutions

We custom design and engineer every system based on your unique process needs and demands.

Turnkey Systems

From concept to completion, we can build every aspect of your entire system, fully tested, onsite and ready to use.

Quality Manufacturing

All our equipment is built in-house, with strict quality controls and under the Project Engineer's oversight.

Performance Guarantee

We stand behind our products and ensure when installed, all performance metrics exceed your expectations.

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