Case Study Category: Heat Recovery

Direct Fired Thermal Oxidizers with Multistage Heat Recovery for Resin Application​

Direct Fired Thermal Oxidizers with Multistage Heat Recovery for Resin Application Home Project No 36 Direct Fired Thermal Oxidizers with Multistage Heat Recovery for Resin Application​ The Challenge A Major Engineering Company approached Epcon for a large Oxidizer System with 25,000 – 35,000 SCFM Afterburner for their Continuous Cord Resin-Impregnating manufacturing plant. The engineering company […]
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Direct Fired Thermal Oxidizer and Waste Heat Boiler for Petrochemical Manufacturer

Direct Fired Thermal Oxidizer and Waste Heat Boiler for Petrochemical Manufacturer​ Home Project No 3550 Direct Fired Thermal Oxidizer and Waste Heat Boiler for Petrochemical Manufacturer The Challenge A large petrochemical manufacturer needed new equipment to comply with various stringent code requirements for air pollution emissions.  Additional demands were to achieve a higher DRE, and […]
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Variable Source Oven System for Upstream Energy Company

Variable Source Oven System for Upstream Energy Company ​ Home Project No 935 Variable Source Oven System for Upstream Energy Company The Challenge An Upstream Energy Services Companies required a new and cutting-edge technology to expand its exploration capabilities and techniques. The project required ovens to process downhole measuring sensors. With oil prices at a […]
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55 Gallon Drum Line Equipped with Washlines, Ovens, Recuperative Thermal Oxidizer and Heat Recovery Methods

55 Gallon Drum Line Equipped with Washlines, Ovens, Recuperative Thermal Oxidizer and Heat Recovery Methods​ Home Project No 901 55 Gallon Drum Line Equipped with Washlines, Ovens, Recuperative Thermal Oxidizer and Heat Recovery Methods The Challenge A global German company, wanted to have a presence in the United States to manufacture 55 Gallon Drums. The […]
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Recuperative Thermal Oxidizer & Multistage Heat Recovery for Aluminum Parts Producer

Multiple Prime and Finishing Ovens with Air Handling System for Metal Coating Application​ Home Project No 1380 Recuperative Thermal Oxidizer & Multistage Heat Recovery for Aluminum Parts Producer The Challenge A global Tier 1 aluminum parts producer needed the latest design recuperative thermal oxidizer. This system was part of an integrated melt system being provided […]
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Thermal Oxidizer with Comprehensive Heat Recovery for Continuous Web Processing Application

Thermal Oxidizer with Comprehensive Heat Recovery for Continuous Web Processing Application​ Home Project No 770 Thermal Oxidizer with Comprehensive Heat Recovery for Continuous Web Processing Application The Challenge A manufacturer of continuous web was reengineering their line and upgrading their outdated equipment- namely advanced air pollution controls for the toxic process emissions. The Solution Epcon […]
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Coil Coating System for Metal Processing Featuring Oxidizer, Ovens and Multistage Heat Recovery

Coil Coating System for Metal Processing Featuring Oxidizer, Ovens and Multistage Heat Recovery ​ Home Project No 3196 Coil Coating System for Metal Processing Featuring Oxidizer, Ovens and Multistage Heat Recovery The Challenge The Metal Processing plant approached Epcon, to replace a coating line Ovens & standalone Thermal Oxidizer system. Not only did the facility […]
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Recuperative Thermal Oxidizer and Heat Recovery System for Aluminum Recycling Operation

Recuperative Thermal Oxidizer and Heat Recovery System for Aluminum Recycling Operation Home Project No 1150 Recuperative Thermal Oxidizer and Heat Recovery System for Aluminum Recycling Operation The Challenge An Aluminum Recycling Plant utilized a very inefficient gas-fired Afterburner and gas-fired Rotary Kiln that was consuming 32 million BTUs per hour.  They wanted an air pollution […]
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