Thermal Deoilers | Sustainable & Chemical-Free Industrial Parts Cleaning
Epcon Industrial Systems specializes in custom-engineered thermal deoiling solutions, offering high-efficiency, chemical-free cleaning for metal parts and industrial components. With 48+ years of expertise and several patented thermal cleaning solutions, Epcon provides a sustainable alternative to traditional parts washing, eliminating wastewater generation and hazardous chemical use while improving operational efficiency.
Advanced Thermal Deoiling Technology
Thermal deoiling is a high-temperature, indirect heating process that removes oils and lubricants from metal parts using dry air, without the need for water, solvents, or toxic chemicals. This environmentally friendly cleaning method offers multiple advantages:
- Completely eliminates wastewater discharge, reducing environmental impact and disposal costs.
- Removes oils and contaminants efficiently, ensuring clean, dry parts for brazing, coating, soldering, and plating applications.
- Utilizes recovered thermal energy from the oxidation process, reducing fuel consumption and operating costs.
- Indirect heating prevents condensation, avoiding water or oil buildup on parts and inside the deoiling chamber.
Custom-Designed Thermal Deoiling Systems
Epcon’s high-efficiency thermal deoiling systems are engineered to:
- Utilize a thermal oxidizer to burn off oil vapors and produce clean, dry heat for the deoiling process.
- Leverage the oil as a heat source, further reducing fuel consumption and improving system efficiency.
- Replace traditional wash lines, eliminating the need for hazardous chemicals and costly wastewater treatment.
- Ensure complete VOC destruction, complying with environmental regulations and air quality standards.
Key Benefits of Epcon’s Thermal Deoilers
- Eliminates Toxic Cleaning Chemicals – No detergents, solvents, or hazardous waste.
- Reduces Energy Costs – Recovered heat lowers fuel consumption, improving overall efficiency.
- Sustainable & Environmentally Friendly – Zero wastewater discharge and VOC compliance.
- Custom-Engineered Solutions – Designed to meet specific process and cleaning requirements.
Industry Applications & Expertise
Epcon’s thermal deoilers support a broad range of industries, including:
- Automotive & Aerospace – Parts cleaning for brazing, coating, and metal finishing.
- Electronics & Semiconductor – Precision cleaning of delicate components.
- Industrial Manufacturing & Testing – Efficient lubricant and oil removal for various production processes.
- Metal Processing & Plating – Pre-treatment cleaning for soldering, plating, and anodizing.
Engineered for Performance & Long-Term Reliability
Epcon’s vertically integrated 250,000 sq. ft. manufacturing facility ensures:
- Comprehensive in-house design, fabrication, and testing for precision-built thermal deoiling systems.
- Factory acceptance testing (FAT) before shipment to ensure seamless system integration.
- On-site installation, commissioning, and long-term system support for optimized operation.
For a custom-engineered thermal deoiling system designed to eliminate wastewater, improve energy efficiency, and reduce operating costs, contact Epcon’s engineering team today.
