Electrical Programming and Controls Systems

Service Overview

Electrical Programming & Controls Systems

An integrated control system, whether designing a new controls package or updating your existing system to a new controls scheme, is the most effective way to enhance any complex industrial manufacturing process. A well-designed control system not only ensures greater safety and hazard prevention, as well as increased efficiencies and reliability, while also allowing for precise monitoring for strict operating parameters.

All our control panels are custom-built in-house by our UL certified Electrical Department using the highest quality components and meet the latest NEC and Industry standards. From new equipment to upgrades and retrofits, our systems utilize the latest in Programmable Logic Controller (PLC) based controls, HMI touch screen interfaces, and remote monitoring capabilities, resulting in a system which meets a range variable operational demands, while limiting operator oversight.

Before shipment all equipment, Epcon’s team conducts a full controls test, adjusting and tuning based on required setpoint temperatures and predetermined process variable ranges and inlet values. In addition, once installed, our in-field commissioning teams ensure all critical targets are met. Together the design of the air management system, PLC, remote sensors, and custom programming results in an integrated solution that delivers an easy-to-manage system controls.

Every industrial process application, across industries, has unique challenges and specific operating parameters. The best way to ensure the most efficient and safe operations of your production lines and thermal processing equipment, is to invest in a robust quality controls system.  Our engineering team has customized solutions to improve a variety of manufacturing and plant processes.

Highlights of Control System Include :

  • Highly sensitive thermocouples, constantly monitor the systems temperature; which automatically regulate system control valves for air flow, to ensure operating temperatures are always range.
  • LEL sensors detects the VOCs concentration, and the actuators adjust the openings of various dampers, enabling continuous air flow and maintaining a constant pressure within the system.
  • Pressure boundary values are defined and closely monitored, triggering a total system shut down to prevent flashbacks and explosions.
  • Predefined excess air ratio is maintained at all times to enable complete combustion, despite fluctuations in the total process volume.
  • Each burner is equipped with a microprocessor-based burner management system, with built-in purge and pilot timers, responsible for controlling all combustion-related aspects of the system.
  • Recirculation fans and custom designed nozzles that induce the atomization of air, are strategically placed to optimize thermal distribution and enable uniform heat transfer.
  • All features are independently controlled and adjusted automatically to ensure precise operating parameters are constantly maintained.
What We Can Do

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Dedicated Project Managers & Service Teams

Epcon offers turn-key systems, with an experienced applications engineers working with you every step of the way, to ensure our installed system exceed your expectations. Wherever you are in the world, our on-call service team is available 24/7 to ensure your equipment always performs at 100% .


You can contact us via phone, email, chat or by filling out a detailed quote online to begin the process. From there we will assign a sales and applications engineer to review your request and work with you to evaluate your process and operating demands, to develop the optimal custom technology solution.
Everything we design and manufacture is custom, so delivery times will vary based on the scale and complexity of the systems required. During the initial evaluation, our sales & applications engineers will be able to estimate the project timeline from initial concept to start-up.
Our Commissioning team will be onsite to not only oversee the installation and startup process, but also train your operators. We offer a range of after sales services, from preventative maintenance and spare parts programs, to global 24/7 in field service technical support to make sure your systems never experience costly downtime.
Our Experience

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After 45 years in business, and 4000+ systems operating across industries worldwide, Epcon's reputation is built on our commitment to quality work and dedication to our customers. Our success is grounded in repeat business. When you choose Epcon, you choose a supplier you can trust.

Customized Solutions

We custom design and engineer every system based on your unique process needs and demands.

Turnkey Systems

From concept to completion, we can build every aspect of your entire system, fully tested, onsite and ready to use.

Quality Manufacturing

All our equipment is built in-house, with strict quality controls and under the Project Engineer's oversight.

Performance Guarantee

We stand behind our products and ensure when installed, all performance metrics exceed your expectations.


if you have specific expectations,
get a detailed quote !