Epcon designs and manufactures custom-engineered systems for industrial process heating, air pollution control, heat recovery, and finishing applications. Our product lineup includes Regenerative Thermal Oxidizers (RTOs), Recuperative Thermal Oxidizers, Direct Fired Oxidizers, industrial ovens and furnaces, thermal cleaning systems, and integrated finishing lines.
We serve a wide range of industries, including aerospace, automotive, chemical processing, oil and gas, pharmaceuticals, metal finishing, and general manufacturing. Each system is tailored to meet the specific needs of these industries, ensuring optimal performance and compliance.
Our air pollution control systems, such as thermal oxidizers, are designed to destroy volatile organic compounds (VOCs) and hazardous air pollutants (HAPs), helping clients meet and exceed environmental regulations. We also offer heat recovery solutions that improve energy efficiency and reduce greenhouse gas emissions.
Yes, every system we design is custom-engineered to meet specific process requirements, space constraints, and regulatory needs, ensuring optimal performance and seamless integration with existing operations.
We provide various types of thermal oxidizers, including Regenerative, Recuperative, Catalytic, and Direct Fired models, each suited for different applications and efficiency goals.
Yes, we design and manufacture custom industrial ovens and furnaces for various applications, including curing, drying, baking, and heat treating processes.
Thermal cleaning systems are used to remove organic coatings, residues, and other contaminants from parts and equipment through controlled heating, offering an environmentally friendly alternative to chemical cleaning.
Integrated finishing lines are comprehensive systems that combine various processes such as washing, drying, painting, and curing into a single, automated line for efficient and consistent product finishing.
We focus on delivering highly energy-efficient systems, incorporating heat recovery, optimized combustion, and advanced controls to reduce fuel consumption and operating costs.
Our heat recovery solutions capture waste heat from industrial processes and repurpose it to preheat incoming air, generate hot water, or produce steam, significantly improving overall energy efficiency and reducing operating costs.
We use high-quality materials such as stainless steel, high-temperature alloys, and refractory linings to ensure durability, safety, and long-term performance.
Yes, we design systems to handle hazardous, corrosive, or challenging process streams, incorporating specialized materials and design features to withstand harsh environments.
Our systems incorporate multiple safety features such as burner management systems (BMS), pressure relief devices, explosion vents, and advanced control systems for safe operation.
Our systems are designed to comply with all local, national, and international environmental regulations, helping clients stay compliant with changing requirements.
Since 1977, Epcon has delivered over 4,300 systems worldwide. Our extensive experience, technical expertise, and commitment to innovation have established us as a trusted partner for industrial process solutions.
Our process begins when you submit a Request for Quote (RFQ). Our team will then contact you to gather the necessary details to create a FREE budgetary proposal with estimated pricing. Once the proposal is accepted, our team will begin designing a custom system based on your unique operating process to optimize performance. We utilize AutoCAD and SolidWorks for the total system design. The system will then be manufactured entirely on-site at Epcon. Once complete, every system undergoes a full Factory Acceptance Test (FAT). Customers are invited to our facility to verify the workings of the system. The system is then carefully broken down and packaged for shipping. Finally, our team will travel to your final site location for assembly, installation, and commissioning. The system will then be tested on-site to ensure it meets all operating requirements.
You can request a quote by contacting us through our website or by calling our office. Our team will collaborate with you to understand your needs and deliver a tailored solution.
Yes, Epcon offers engineering design, feasibility studies, and process consulting to help clients select and implement the right solutions for their operations.
We conduct full system testing, validation, and performance verification to ensure that all delivered equipment meets design specifications and client expectations.
An RTO is an air pollution control device that destroys VOCs and HAPs by heating them to a high temperature. It’s known for its high energy efficiency due to its ability to recover thermal energy.
A recuperative thermal oxidizer is an air pollution control system that uses a primary heat exchanger to preheat the incoming contaminated air with the hot, purified exhaust air, reducing fuel consumption.
Direct fired oxidizers are ideal for processes with high VOC concentrations or fluctuating flow rates, as they directly combust the pollutants at high temperatures.
Yes, we offer retrofitting and upgrade services to extend the life and improve the performance of existing systems, ensuring they meet current standards and client needs.
Absolutely. We provide comprehensive services, including installation, commissioning, preventative maintenance, upgrades, retrofits, and spare parts supply, supporting clients throughout the lifecycle of their equipment.
Yes, we provide comprehensive training for operators and maintenance personnel to ensure safe and efficient system operation, available on-site or at our facility.
We provide global support, including design, manufacturing, shipping, installation, and ongoing technical support, with experience serving clients across multiple continents.
Our headquarters are in The Woodlands, Texas, and we have a manufacturing facility in Conroe, Texas. We serve clients across the United States and internationally.
You can reach us through our website’s contact form, by calling 936-273-3300, or by emailing our team. We are happy to assist with any inquiries or service requests.
The lead time for a custom-engineered system varies depending on the complexity and scope of the project. Our team will provide an estimated timeline during the quotation process.
Yes, our advanced control systems are designed for seamless integration with your existing plant’s distributed control systems (DCS) or supervisory control and data acquisition (SCADA) systems.
An RFQ is a standard business process where a company invites suppliers to submit a bid for a specific product or service. For Epcon, it’s the first step in getting a custom-engineered system designed.
Yes, Epcon provides a FREE budgetary proposal with estimated pricing to help you understand the potential investment for your custom system.
Our engineers utilize industry-standard software such as AutoCAD and SolidWorks to design your total system, ensuring precision and optimal performance.
Yes, Epcon prides itself on building everything in-house at our manufacturing facility, ensuring strict quality control throughout the production process.
A Factory Acceptance Test (FAT) is a comprehensive test conducted at our facility to verify that the system meets all design specifications and operates as intended before shipment.
Absolutely! We encourage customers to come on-site to our facility to witness and verify the workings of their system during the Factory Acceptance Test (FAT).
After a successful FAT, the system is carefully broken down and professionally packaged to ensure safe and secure transportation to your final site location.
Yes, our experienced team will travel to your final site location to oversee and perform the assembly, installation, and commissioning of your custom system.
Yes, after on-site assembly and installation, the system will undergo further testing to ensure it meets all operating requirements and performs optimally in your specific environment.
